Patchy white on soft edges
SymptomGlows, drop shadows and anti-aliased edges come out as uneven white ink density on film.
PreventionThis is the case the preset exists for — its own notes read “Binary alpha mandatory — semi-transparent pixels create uneven white ink density”. The snap at threshold 128 happens before the file leaves NestSheet, so every pixel is fully in or fully out. If you need soft edges printed, take the TIFF lane and let NestSheet build the white with a halftone mode instead.